A. Which mix to use (HF-focused)
| Mix | Best general region | Typical “why” | Practical guidance |
|---|---|---|---|
| Mix 31 | ~1–30 MHz | Excellent for choking common-mode on HF; good broadband behavior | Best first choice for chokes and many broadband transformers |
| Mix 43 | ~5–50 MHz | Good general HF/VHF mix; often used in legacy designs | Works fine on HF, tends to be a bit more VHF-friendly than 31 |
| Mix 52 | Higher HF into VHF | Lower loss at higher frequencies | Less common for HF EFHW transformers; more niche |
Rule of thumb:
- For chokes: start with Mix 31.
- For HF transformers (9:1, 49:1): Mix 31 or 43; for many stations Mix 31 is the safer “broad HF” bet.
B. Core size vs power (practical guidance)
This is intentionally conservative. The exact limit depends on duty cycle (SSB vs FT8), enclosure heat, winding, and SWR.
| Application | QRP (≤10W) | 100W class | High duty / 400W+ |
|---|---|---|---|
| 4:1 current balun | 1 × 2.4″ toroid often OK | 1–2 × 2.4″ toroids common | 2–3 larger cores, heavy wire |
| 9:1 unun | 1 × 2.4″ toroid often OK | 1–2 × 2.4″ toroids recommended | 2–3 cores; watch heating |
| 49:1 EFHW | 1 × 2.4″ may work (watch voltage) | 2 × 2.4″ cores strongly preferred | 2–4 cores + spacing/venting |
Additional power/duty-cycle cautions
- Digital modes (FT8/RTTY) stress cores significantly more than SSB.
- High SWR at the transformer increases core heating sharply.
C. Wire and winding recommendations
| Build | Suggested wire | Turn count guidance | Notes |
|---|---|---|---|
| 4:1 Guanella | paired insulated wires (bifilar) | 8–12 turns per 1:1 | Symmetry matters; keep leads short |
| 9:1 autotransformer | enamel wire or insulated hook-up | 9 turns total, tap at 3 | Spread turns evenly; avoid crossing |
| 49:1 autotransformer | enamel wire, higher voltage rating | 14 total, tap at 2 | Voltage stress is real; insulation matters |
General guidance
- Use heavier wire as power increases (and for mechanical durability).
- Keep the transformer inside a weatherproof box; include strain relief and a drip loop outdoors.